O.G Hava Nüveli Detuned ( Harmonik Filtre) Reaktörü

MV Air Core Harmonic Filter Reactors

Power Factor Correction Systems

Power transmission and distribution systems are designed to operate with sinusoidal voltage and current waveforms within a specified frequency spectrum. Nonetheless, the integration of nonlinear loads, such as thyristor drivers, converters, and arc furnaces, into the system results in increased levels of harmonic currents, culminating in total current and voltage harmonic distortion. For these applications, power factor correction systems are commonly designed with Detuned Reactors. In medium voltage systems, Air Core Detuned Reactors and Dry-Type Detuned Reactors are preferred alternatives, as they dont have a magnetic core made of magnetic materials and do not reach magnetic saturation.

Air core detuned reactors are increasingly vital due to the proliferation of power electronics-based equipment and nonlinear loads. These reactors are designed to enhance power quality by mitigating harmonic distortions on the electrical grid. Harmonic distortions can lead to a variety of problems, such as device overheating, insulation failures, equipment malfunctions, communication system noise, increased noise in electrical machines, and improper operation of fuses or circuit breakers. Harmonic filter reactors can help prevent or alleviate these issues.

MV Air Core Detuned Reactor

Harmonic filters are typically constructed using passive RLC components and create a resonance path for harmonic frequencies. This helps to mitigate or reduce the spread of harmonic currents into the electrical grid. Reactors can be used in various configurations such as single-tuned, second-stage, and C-type filters, and can be connected in series with flexible AC transmission systems like static VAR compensation, static synchronous compensators, and high-voltage DC lines. Air Core Detuned Reactors are commonly used at medium voltage levels and do not have a magnetic core made of ferromagnetic materials, thus they do not experience magnetic saturation. These reactors can be installed without ferromagnetic components and can be deployed in both indoor and outdoor environments. In industrial applications, it is crucial to filter harmonics other than intermediate harmonics without amplification. Otherwise, the operational lifespan of devices may be reduced, and compliance with certain standards may not be achieved. Therefore, it is essential for reactors to possess a wide frequency range and to include harmonic components. The design of Air Core Detuned Reactors takes into account factors such as operating voltage and current, rated inductance , type of the application, dimensions, losses, and heat generation.

Operating Data

Rated Voltage3…36kV
Rated Power100kVAr….4000kVAr (Please contact for your request)
Rated Frequency50/60Hz
Detuning Degree7%-189Hz, 14%-134Hz (Please contact for your requests)
Inductivity Tolerance± 5%
Phase3 pieces of 1 Phase reactors, side or tower mounting

Standard

  • TS EN 60076 – 6

Safety and Protection

Protection ClassIP00, Indoor mounting
InsulationF Class, 155ºC
ImpregnationEpoxy Resin
CoolingNatural Cooling/T40

Design

DesignAir Core, Dry Type
WindingAluminium
TerminalsAluminium Bar

What is a Harmonic Filter Reactor?

After explaining Air Core Detuned Reactors, let’s answer the question “What is a Harmonic Filter Reactor?”. Harmonic filter reactors are components used to control and regulate harmonic currents in electrical systems. These filters are typically designed as parallel resonance circuits, filtering out unwanted frequency components by removing harmonic currents from the system.

This ensures that electrical systems operate more efficiently and safely. Harmonic filter reactors, particularly in industrial plants and power systems, improve system stability and extend the service life of devices.

What is a Detuned Reactor?

Detuned reactors are a type of electrical device utilized in power systems to manage harmonic currents and mitigate resonance . These reactors typically consist of a series tuning circuit with capacitors, which serves to regulate harmonic currents within the system and prevent resonance.

This, in turn, inhibits the escalation of total current and voltage harmonic distortion ratios, thereby promoting more stable system operation. as a result , detuned reactors are widely used in industrial facilities and power grids to solve harmonic related problems.

Benefits of MV Air Core Detuned Reactors

The primary benefits of MV Air Core Reactors are to improve power quality in electrical systems. These can be summarized as follows:

  • Elimination of Resonance Risk: In electrical systems, resonance arises when inductive and capacitive components interact at their inherent resonance frequency. MV Air Core Harmonic Filter Reactors mitigate this resonance risk, preventing undesirable fluctuations and voltage imbalances, thereby enhancing system stability.
  • Harmonic Current Control: Harmonic currents in electrical systems can degrade power quality and cause equipment damage. MV Air Core Harmonic Filter Reactors are designed to reduce harmonic currents, thereby improving power quality and extending the service life of equipment in the system.
  • Capacitor Service Life Extension: Harmonic currents have the potential to reduce the service life of capacitors. However, MV Air Core Harmonic Filter Reactors can extend the service life of capacitors by mitigating harmonic currents and improving energy efficiency within the system.
  • Reduced Unexpected Maintenance Expences: : By reducing harmonic distortion within the system and improving energy efficiency, MV Air Core Harmonic Filter Reactors help to reduce unexpected maintenance and repair costs. They also reduce energy losses by reducing production downtime.

Characteristics of MV Air Core Detuned Reactors

MV Air Core Harmonic Filter Reactors have several prominent characteristics. They are designed and tested in compliance with major industry standards, such as IEC and IEEE. Robust high voltage withstand , high quality factor, and substantial thermal capacity ensure reliable and effective operation. Their mechanical design is optimized to withstand high short-circuit currents. These reactors offer superior cooling performance through ventilation channels. They feature a compact design with customizable dimensions to meet customer requirements. Various mounting configurations, including side-by-side, delta, or stacked arrangements, are available.

Furthermore, the reactors can withstand  high inrush currents and are vacuum varnished with corrosion-resistant and high-temperature-resistant varnish, allowing them to be used in both indoor and outdoor applications. The specialized surface coating provides protection against highly polluted environments and UV exposure. These reactors require minimal maintenance and offer flexible support leg options.

Remarkably, these reactors maintain stable performance even in intense magnetic fields, with minimal energy transfer losses, ensuring long-term durability. These characteristics enhance overall system efficiency and reduce maintenance requirements.

Ergun Elektrik MV Air Core Detuned Reactors

Ergun Elektrik’s MV Air Core Detuned Reactors hold a prominent position among the company’s innovative and reliable solutions, making them an excellent choice for achieving the reliability and performance of electrical systems.

These reactors are suitable for a wide range of applications, from industrial facilities to power distribution networks, and they increase energy efficiency and reduce operating costs. Tailored  to match the capacitance value and tuning frequency of the associated capacitors, Ergun Elektrik’s MV Air Core Detuned Reactors are manufactured from high quality materials, ensuring durability and extended service life. These characteristics translate into reduced maintenance requirements and consistent, reliable performance within the system.