Reactive power controlsare electrical devices used in power systems to compensate for reactive power and correct power factor. These controls are designed to improve energy efficiency, reduce energy losses and avoid penalties associated with reactive power tariffs. Reactive power is the energy used in electrical systems to generate magnetic fields, typically consumed by inductive loads such as motors and transformers. Power factor is the ratio of active power to total apparent power. A low power factor indicates increased energy losses and can result in additional reactive power charges.

Reactive power controllers monitor the power factor and compensate for reactive power by automatically switching capacitor banks on and off until a predetermined setpoint is reached. During this process they measure the instantaneous power factor and reactive power demand in the system. Based on these measurements, the unit calculates the current power factor and adjusts the system by activating capacitor banks if the power factor is below the desired value or deactivating them if it exceeds the target.
Operating Data
| Voltage Measurement Input | 10-600VAC |
| Current Measurement Input | …/5A (5…10000/5A) |
| Over Current Withstanding | 50A 1 sec., 10 sec continuous |
| Switching steps by | Thyristor Switch or Contacto |
| Current harmonics measured | 2,3,4,5,…,60,61,62,63 ve THD |
| Voltage harmonics measured | 2,3,4,5,…,60,61,62,63 ve THD |
| Current Measurement Accuracy | 0,2% |
| Voltage Measurement Accuracy | 0,2% |
| Apparent Power Accuracy | 0,2% |
| Active Power Meas Accuracy | 0,5% |
| Reactive Power Meas Accuracy | 0,5% |
Design
| Supply Voltage | 230V (+-%20) 50 Hz, 57VAC, 100VAC optional |
| L-N in | 344VAC 50 Hz |
| L-L in | 600VAC 50Hz |
| Operating Temperature | -5…55°C |
| Power Consumption of Measuring | <0,5VA |
| Monitor | 3×4” Graphical LCD |
| Connection | 3P4W |
What is a Power Factor Controller?
Reactive power controls, represented by the ERG series, are designed to address a wide range of compensation requirements. These solutions cover three-phase or single-phase systems, medium or low voltage applications, balanced or unbalanced loads, and both normal and fast changing loads, including those requiring thyristor-controlled reactors. The ERG-1800C, a model in this family with 18 contacts, supports power factor correction using detuned reactors, single-phase and three-phase capacitors. Furthermore, it incorporates Modbus communication feature for enhanced functionality.
What is Reactive Power Control Management?
Power factor management refers to the monitoring and control of microprocessor-based electronic devices used in central compensation systems to automatically adjust groups of capacitors based on the target power factor. These devices are used to improve power factor, increase energy efficiency, minimise energy losses and prevent reactive power charges by balancing reactive power within the system. By activating or deactivating capacitors according to the desired power factor, they ensure optimum system performance, increase stability and extend the service life of electrical equipment.
What is a Stepped Power Factor Controller?
Stepped reactive power control constitutes an alternative approach to the management of reactive power. These devices, which are typically microprocessor-controlled, operate in accordance with predefined setpoints, with a view to enhancing energy efficiency and ensuring system safety. These devices are designed to continuously monitor the real-time power factor and reactive power requirements within the system. In instances where the power factor dips below the predetermined threshold, the device methodically engages capacitor banks. Conversely, if the power factor exceeds the target level, the device deactivates the banks. This process enables real-time compensation of reactive power demand, thereby maintaining the power factor at the desired target level.
Characteristics of Reactive Power Controllers
The characteristics of reactive power controllers include:
- Real-time monitoring of current, voltage, active power, reactive power, apparent power, power factor, Cos φ, and other parameters on the main screen.
- Large display screen
- Remote access and the ability to adjust settings via modem.
- Viewing of parameters like power and switching counts of individual steps
- Vectorial display of the phase angle between current and voltage
- User guidance during system setup
- A recommendation screen to help update the system
- Compatibility with single-phase and three-phase capacitive and inductive loads
Benefits of Reactive Power Controllers
Reactive power controllers offer numerous benefits, including enhancing energy efficiency, lowering costs, and ensuring system reliability. The advantages of reactive power controllers can be summarized as follows:
- The reactive power controller is equipped with a user-friendly interface and display, facilitating straightforward operation and configuration. The large and clear display presents all essential information and setting options, enhancing the user experience.
- The device incorporates a pragmatic setting wizard. This feature enables users to input system and step number information expeditiously and efficiently. The wizard’s simplified approach to system configuration is designed to reduce the time and effort required from the user, thereby enhancing operational efficiency.
- The reactive power controller incorporates a feature that facilitates swift and straightforward identification of the system following connection. The user can have the device automatically detect and recognise all connections by simply pressing a single button. This feature simplifies the installation process and reduces the risk of human error.
- The device has the capacity to alternate between steps in a balanced manner by operating in co-aging mode, thereby ensuring the uniform utilisation of the capacitor banks and extending the lifespan of the devices. This balanced switching of steps contributes to the efficient and reliable operation of the system.
- The reactive power controller is equipped with a display that provides the user with information regarding changes and improvements that are required for the system. This display offers the necessary data to enhance energy efficiency and optimise system performance.
- The reactive power controller displays the inductive and capacitive ratios of the system at various time periods (daily, hourly, weekly, monthly) on the main screen, allowing the user to monitor and analyse the performance of the system and make necessary adjustments
- The reactive power controller also provides graphical monitoring of harmonics in the system up to the 63rd harmonic value, making it easy to detect harmonic distortions in the system and take corrective measures.
- The reactive power controller has been engineered to facilitate the connection of both single-phase and three-phase capacitive and inductive loads. This design affords enhanced flexibility, enabling precise system configuration and the management of diverse load types.
- The integrated modem facilitates remote access and configuration changes via an internet connection, thereby enabling users to access, adjust settings and monitor the system remotely. This feature not only streamlines maintenance and management processes but also significantly reduces time requirements.
Ergun Elektrik Reactive Power Controllers
Ergun Elektrik Reactive Power Controllers have been engineered to enhance energy efficiency and reduce costs. Ergun Elektrik Reactive Power Controllers are equipped with practical setup wizards, one-touch system recognition, equal aging mode for balanced capacitor switching, and a recommendation screen for necessary system updates. These characteristics ensure the long-lasting and efficient power factor correction systems. The compatibility of these controls with single-phase and three-phase capacitive and inductive loads facilitates precise system tuning. If you need professional services for reactive power controls, please feel free to contact us.